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Posted by Steven in Colorado Springs, CO on 7/8/2018

So it was a ridiculously busy week but I finally was able to address the door after last week's work.  Again the progress was a bit slow, but steady at least.

Once again I was annoyed that gravity is such a remarkably fickle opponent, and I ended up doing a bunch of rework when I put on a stone only to have it fall off a few minutes later.  I gradually realized through some experimentation that the best way to make this stuff stay there, given the chicken wire mesh I'd put down, was to "butter" the stone very heavily and then set the stone very firmly onto the wall.  After about five minutes of holding the rock would usually suffice for it to set properly.  I only had to reset two of the stones that fell off, in both cases because I hadn't used enough mortar.

I did some other experimenting and also figured out that it was much simpler to set the "middle" stones once I had some "lower" stones to use as bracing and such.  I also wrestled up a bunch of pieces of lumber that (over time) I was able to configure to help brace and "push" the stone into place while things were setting.

Since the doors open inwards I went ahead and let some of the edges of the stone overlap the edge of the door.  Once that's grouted in properly I think that will look nice and make it a bit more "hole in the wall" (at least that's my hope, anyway).

Again I didn't go very fast, but I got more done at least!  More in a week!


Steven in Colorado

Photos

Progress showing a lot of bracing and support towards the end of the stacking so far.
A closer shot showing the edge along one part of the door where the rock overlaps the door frame. Beyond you can see fireplace and the top of the Yes I'll Get It Done I Swear antler chandelier.


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