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Posted by Brian in Dome-ville, FL on 11/19/2011

I am SO happy to report that we are finished with the 1/4" DensDeck drywall. This stuff is very water resistant (rated to sit outside for up to a year), but it's reinforced with fiberglass, and cutting it gets itchy powder everywhere. It comes pre-glued on the interior surface of the dome panels, but NOT on the entryways, window dormers or door dormers. On those surfaces the builder has to cut to fit all those funky triangular shapes and use spray foam (expanding foam in a can, like Great Stuff) to glue the pieces on the Styrofoam surface.

According to the instructions, you spray on a bead of expanding foam every 6" or so and put up the panel, and kind of pull it off and press it back in place to squish the foam around, and it's supposed to get tacky and stay after a few minutes. After getting hit in the head by one of the first panels falling off, I decided to brace them in place for 20 min. THAT worked just fine. I also decided to put a bead of sticky stuff every 3" or so, just to make sure it stays.

Photos

Had to make a custom "corner cover" for this little area.
The high profile entryway drywall gluing. That's about 10 feet in the air. FUN.
We were given a small countertop about two years ago. Stored in the garage, it absorbed moisture and warped about an inch (the ends are 1" up off the cabinets at either end!). As you can see, we decided to pile nail boxes on both ends in an attempt to UN-warp it. We will see how it goes in a couple weeks.
The kitchen area. The four cabinets in a row will have a kitchen sink in the middle, and the two off to the side will just be a short extra countertop. The stove/oven will be in between them.



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